In intelligent manufacturing and flexible production, label detection puts higher demands on the accuracy and compatibility of sensors. Traditional sensors are limited by the material recognition ability, which makes it difficult to adapt to complex scenarios. Adopting capacitive detection technology and intelligent algorithms, FGU07-200S breaks through the material barrier and realizes high-precision recognition and high-speed response for transparent/metal/composite labels, becoming an “all-rounder” in industrial automation.
I. Technical Innovation: Capacitive Detection Breaks the Material Barrier
FGU07-200S capacitive label sensor adopts high-frequency capacitive detection technology, which senses the difference in material dielectric constants through alternating electric field, breaking through the blind spot of optical sensors for transparent/metal/composite labels. Its non-contact design eliminates the need for physical contact and adapts to curved/pleated surfaces, effectively reducing the risk of misjudgment. It can accurately recognize complex scenes such as cosmetic glass bottle labels and metal labels of electronic products, with a detection accuracy of 0.2mm and a response speed of 5KHz, which reduces the cost by 30% compared with the ultrasonic solution, making it an ideal choice for multi-material detection.
Second, four core advantages, to create industry benchmarks
1. High-precision positioning, millimeter-level sensing
The sensor adopts phase compensation algorithm to achieve ± 0.2mm positioning accuracy, which can accurately capture the edge of the label with a small offset, avoiding production loss caused by label position deviation. In the pharmaceutical packaging industry, its accuracy can meet the integrity of the label in the aluminum foil blister package inspection needs.
2. High-speed response, suitable for ultra-high-speed production lines
5kHz switching frequency and 0.1ms response time, so that it can maintain stable triggering in the label high-speed movement (such as 10m/s transmission belt), the detection efficiency of 40% higher than the traditional sensor. In the e-commerce logistics sorting scenario, it can realize dynamic and accurate identification of parcel labels, with a sorting accuracy rate of 99.99%.
3. Intelligent adjustment, zero threshold operation
Equipped with knob adjustment + double digit display, users can quickly set the detection threshold through the intuitive digital interface, without relying on professional and technical personnel. Built-in adaptive filtering algorithms automatically optimize the signal to reduce the impact of environmental interference, even in dusty, vibrating environment can still maintain a stable output.
4. Dual output, compatible with all scenes
Supporting NPN/PNP dual output, it can be seamlessly connected to mainstream PLC and robot control systems, and adapt to industrial equipment with different voltage levels. Its IP67 protection level and -25℃~+70℃ wide temperature range design ensure continuous operation in humid, oily or extreme temperature environments.
The Future is Here: Intelligent Empowerment for Industry 4.0
The FGU07-200S has a built-in edge computing module that analyzes tag data in real time and outputs predictive maintenance recommendations to help companies optimize production beats. Its low-power design and wireless transmission function are more suitable for mobile devices and remote monitoring scenarios, providing smart factories with “flexible sensing” capabilities.
In the field of industrial inspection, the performance of label sensors directly affects production efficiency and product quality. FGU07-200S breaks the boundaries of traditional sensors with its “universal” detection capability, high precision and high-speed response, and has become the trusted choice of customers in many industries. Choosing FGU07-200S means choosing a more stable and smarter production guarantee!