How to overcome the challenge of detecting transparent bottles using multi-protection sensors?

Release date:

2025-08-19

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On high-speed filling lines, detecting transparent bottles has always been a technical challenge. The transparency of bottle walls makes ordinary photoelectric sensors prone to missed detections or misjudgments. Interference from light, power fluctuations, or wiring errors can instantly damage sensors, leading to line shutdowns and significant losses. How to overcome this challenge? The FGYS18-200NFR-T lens-reflective photoelectric sensor, equipped with multi-protection and exceptional anti-interference capabilities, is the industrial guardian designed to conquer such challenges, particularly as a reliable transparent bottle detection sensor.

 How to overcome the challenge of detecting transparent bottles using multi-protection sensors?


In the face of electrical risks in complex industrial environments, the FGYS18-200NFR-T builds three robust defense lines:

Short-Circuit Guardian: Whether it's a sudden short circuit in the output signal or power supply line, it can quickly cut off the circuit in an instant when current surges, acting like an automatic circuit breaker for the sensor and downstream equipment to prevent catastrophic damage.

 

Polarity Shield: If the positive and negative terminals of the power supply are accidentally reversed during on-site installation, its built-in polarity protection mechanism handles it with ease, ensuring the components remain intact and significantly reducing the cost of human error.

 

Overvoltage Protection: When the input voltage or circuit voltage unexpectedly exceeds the safety threshold, the sensor automatically triggers protection, maintaining stable operation to ensure long-term reliability. These features make this model a reliable transparent bottle detection sensor for high-demand production lines.

 How to overcome the challenge of detecting transparent bottles using multi-protection sensors?


Addressing the core challenges of transparent bottle detection, its optical system demonstrates exceptional performance:

Precise visible light spot: With a flexible detection distance of up to 2 meters, combined with a prominent visible red light spot, engineers can intuitively locate the optimal detection point on the bottle during calibration, greatly simplifying the installation and fine-tuning process of the transparent bottle detection sensor.

 How to overcome the challenge of detecting transparent bottles using multi-protection sensors?


Pure signal capture: The coated filter lens acts as a precision optical screen, effectively filtering out environmental stray light and electromagnetic interference to ensure pure, noise-free received signals. The core optical components are made of temperature-inert quartz material, ensuring that the optical path structure remains unchanged even in alternating hot and cold workshop environments, with consistent and stable output. This interference resistance and stability are the key to the success of transparent bottle detection sensors in harsh conditions.

 

The FGYS18-200NFR-T integrates multiple circuit protections, robust anti-interference optical design, and user-friendly calibration functions, completely resolving the stability challenges in high-speed detection of transparent containers. It provides a highly reliable transparent bottle detection sensor solution for transparent packaging production lines in industries such as food and beverage, pharmaceuticals, and personal care—making previously challenging transparent bottle bodies clearly identifiable and leaving no room for error, consistently safeguarding efficient and defect-free production rhythms.