In the field of industrial automation and intelligent logistics, accurate non-contact measurement technology is the core to ensure operational safety and efficiency. Whether it is pallet positioning of automatic forklifts, dynamic gripping of manipulators, or collision warning of cranes, traditional measurement methods often cause risks due to insufficient accuracy and poor environmental adaptability. The FLR-2000N-UIR laser displacement sensor launched by FWD provides highly reliable solutions for the three key scenarios by virtue of its ultra-long range, multi-protocol fusion and industrial-grade protection, and redefines the safety boundary of industrial intelligence.
Hardcore performance: ultra-long range + millimeter-level accuracy, adapting to complex needs
FLR-2000N-UIR supports 0.2-20m/0.2-50m/0.2-100m three ranges of flexible switching, covering the needs of all scenarios from close precision operation to long-distance security monitoring. Its 1mm resolution ensures real-time capture of subtle distance changes. Combined with the red laser indicator light and 128×320 LED screen, it can quickly calibrate the measurement points and reduce the debugging complexity.
Sensor integrated RS485/RS232 + analog (0-10V/4-20mA) + NPN switching output, multi-protocol interfaces, one-key switching, seamless connection to PLC, AGV control system and industrial robots, real-time data transmission and accurate control, to meet the diversified needs of automated production lines.
Three core scenarios: accurate measurement to drive safety and efficiency.
1. Automatic forklift wood pallet distance measurement
In intelligent warehousing, automated forklifts need to accurately identify the location of holes in wooden pallets and the distance to the feet, but wooden pallets often have surface dirt, cracks and other interfering factors.FLR-2000N-UIR adopts dynamic sensitivity technology, and even when facing a low-reflective surface, it still receives reflective signals with high sensitivity to ensure the stability of the measurement. Installed between forklift forks, it provides real-time feedback on pallet distance data, guides the forklift to accurate alignment, avoids operation interruption caused by fork offset, and improves logistics efficiency by more than 30%.
2. Robotic positioning and gripping
In automated assembly lines, manipulators need to quickly locate the height and spatial coordinates of materials, and the FLR-2000N-UIR's 1mm resolution and 10Hz high-speed response can capture the dynamic target position in real time, and instantly trigger the gripping action through the NPN switching output. For example, in automotive parts assembly, the sensor accurately measures the height deviation of screws, bearings and other parts to ensure zero error gripping by the robot and reduce production line downtime.
3. Crane Collision Protection
In material handling in ports or factories, it is crucial to monitor the safety distance between cranes and peripheral equipment. 100 meters long range and IP67 protection grade of FLR-2000N-UIR can operate stably in dusty and humid environments, and monitor the distance between crane booms and obstacles in real time. When the distance is lower than the safety threshold, the sensor triggers an emergency stop or alarm through the RS485 signal linkage control system, effectively avoiding collision accidents and ensuring the safety of personnel and equipment.